Eng, Vol. 6, Pages 266: Failure Analysis of Effects of Multiple Impact Conditions on Cylindrical Lithium-Ion Batteries

Eng doi: 10.3390/eng6100266

Authors:
Jianying Li
Bingsen Wen
Yinghong Xie
Hao Wen
Di Cao
Chaoming Cai
Hai Wang

This study systematically investigated the structural damage and electrochemical performance changes in 18650 cylindrical lithium-ion batteries under multiple impacts through a 10 kg drop-hammer impact test. The experimental results showed that as the state of charge (SOC) increased from 25% to 75%, the battery’s stiffness increased and its impact resistance improved, but the electrolyte leakage intensified, with a higher risk of leakage at high SOCs. An increase in the impact force led to enhanced voltage fluctuations and a continuous increase in deformation. After an impact of 500 mm, the voltage decreased about 0.02 V, while after an impact of 1000 mm, it dropped about 0.04 V. Axial impacts caused a sudden voltage drop to 1.96 V, resulting in permanent failure; compared with planar impacts, cylindrical surface impacts are more likely to cause compression in the middle and warping at both ends, significantly increasing the risk of internal short circuits. CT scans revealed that the battery porosity can reach up to 3.09% under high impact energy, and the deformation rate can reach 28.39%. The research results provide a quantitative experimental basis for the impact-resistant design and safety assessment of power batteries.

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