Forests, Vol. 16, Pages 1843: Chemical Modification of Pachira aquatica Oil for Bio-Based Polyurethane Wood Adhesives

Forests doi: 10.3390/f16121843

Authors:
Emilly Silva
Bruno Esteves
Idalina Domingos
Margarida Almeida
Bruno Araújo
Izabella Chaves
Michelângelo Fassarella
Roberto Lelis
Juarez Paes
Luísa Carvalho
Fabricio Gonçalves

The development of biomass-based adhesives has attracted interest as an alternative to petroleum-derived synthetic and potentially toxic adhesives. Pachira aquatica oil is a renewable raw material that can be incorporated into an MDI-based polyurethane system. In this study, the chemical composition and reactivity of P. aquatica oil were characterized using GC–MS, FTIR, and hydroxyl index measurements. The oil showed a predominance of saturated fatty acids, particularly methyl hexadecanoate (64.80%), derived from palmitic acid, and exhibited a low initial hydroxyl value. To enhance reactivity, the oil was transesterified with glycerol under different conditions, producing polyols with substantially increased hydroxyl values (412–769 mg KOH g−1), as confirmed by the intensified O–H and C–O bands in the FTIR spectra. The polyurethane adhesives were formulated from the selected polyols (P3 and P4) and evaluated at different NCO/OH ratios and pressing temperatures, using ABES shear tests. The highest ABES shear strength recorded was approximately 3.6 MPa, obtained for isocyanate indices between 0.8 and 1.0 and temperatures around 115 °C. Although this value represents the best performance among the tested conditions, it remains below the industrial benchmarks typically associated with the EN 205 standard (≈10 MPa). It is important to note that the ABES and EN 205 methods are not directly comparable due to differences in testing protocols. Nevertheless, the results indicate that, under the evaluated conditions, the adhesives exhibit limited mechanical performance and require further optimization.

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Emilly Silva www.mdpi.com