Machines, Vol. 13, Pages 991: Impact of Crown-Type Cage Eccentricity in New Energy Vehicle Motor Ball Bearings on Their Dynamic Performance

Machines doi: 10.3390/machines13110991

Authors:
Haisheng Yang
Jiahang Zhang
Run Zhang
Zhanwang Shi
Haiyang Dong

In response to the increasing demands for cage strength and operational stability of ball bearings in new energy vehicle motors operating under high-speed and light-load conditions, this paper focuses on the 6207 deep groove ball bearing as the research subject. It systematically analyzes the influence of various structural parameters of the crown-type cage, including profile radius, side beam thickness, claw length, and claw radius, on its eccentricity. Furthermore, the paper explores the mechanism by which eccentricity affects the dynamic performance of the cage. By establishing a rigid–flexible coupled dynamics model and conducting simulation analyses, the results indicate that the claw ends of the crown-type cage pockets are the regions of maximum deformation, while the pocket bottom experiences the highest equivalent stress, identifying it as a critical location for fracture failure. The research demonstrates that the impact of eccentricity on performance is non-monotonic: a reduction in eccentricity can significantly diminish the collision force between the balls and the cage, decrease vibration amplitude, and lower equivalent stress; concurrently, the maximum cage deformation and vibration acceleration level increase correspondingly. Additionally, the centrifugal force acting on the cage itself significantly elevates the equivalent stress. Therefore, the optimal design of the crown-type cage necessitates a comprehensive trade-off among multiple objectives, including strength and stability. It is essential to avoid inappropriate eccentricity design that may arise from the pursuit of a single performance indicator (such as friction reduction or weight reduction), thereby providing a theoretical foundation for the refined design of high-performance bearing cages.

Source link

Haisheng Yang www.mdpi.com