Metals, Vol. 16, Pages 95: Research on Defect Detection by Finite Element Simulation Combined with Magnetic Imaging

Metals doi: 10.3390/met16010095

Authors:
Chunmei Xu
Hongliang Gao
Yanxi Zhang
Zhengfeng Wang
Yongbiao Luo
Jian Wang
Md Rakibul Hasan
Tanmoy Mondal
Yanfeng Li

This study investigates the magneto-optical imaging (MOI) characteristics of weld defects under alternating magnetic field excitation. A magneto-optical sensor is employed to detect different types of weld defects, and the correlation between MOI features and magnetic field intensity is analyzed based on the Faraday magneto-optical effect. A finite element analysis (FEA) model integrated with a magnetic dipole model is established to explore the relationship between lift-off values and leakage magnetic field intensity, while clarifying the connection between magnetic flux leakage (MFL) signals and defect size as well as type. The results demonstrate that defects of varying sizes and types generate distinct MFL intensities. Meanwhile, in the MOI-based nondestructive testing (NDT) experiments, the gray values of MO images corresponding to defects of different sizes and types exhibit significant differences, indicating that the gray values of MO images can reflect the magnitude of leakage magnetic field defects. This research lays a theoretical foundation for industrial MOI nondestructive testing and provides clear engineering guidance for defect detection.

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Chunmei Xu www.mdpi.com