Processes, Vol. 13, Pages 2380: Study on Critical Gas Flow Velocity to Prevent Sulfur Particle Deposition in Vertical Wells Considering Adhesive Forces

Processes doi: 10.3390/pr13082380

Authors:
Lianjin Zhang
Dong Hui
Tao Li
Wei Liu
Ruiduo Zhang
Mengfei Zhou
Shan Yuan

Sulfur particle deposition and wellbore blockage significantly hinder the productivity of high-sulfur gas wells, necessitating accurate prediction of the critical gas flow velocity to prevent deposition. This study presents a comprehensive force-based model to determine the critical gas flow velocity in vertical wells, explicitly incorporating adhesion, boundary layer effects, and particle detachment mechanisms. Through detailed analysis, the forces acting on sulfur particles of varying sizes and flow velocities, as well as the key factors influencing the critical gas flow velocity, were examined. The results demonstrated strong agreement with the experimental data, with a mean absolute percentage error of 6%, while revealing significant deviations from the conventional critical gas suspension velocity, validating the model’s enhanced accuracy and its necessity. This study identified adhesive forces as dominant for small particles (<100 µm) at low velocities (≤10 m/s), whereas gravitational and inertial forces prevailed for larger particles. Key parameters such as the particle size, sphericity, Hamaker constant, friction coefficient, and rolling arm length ratio critically influenced the deposition velocity and detachment mechanisms. These findings provide fundamental insights into sulfur deposition dynamics and establish a scientific basis for optimizing wellbore operations to mitigate sulfur accumulation and improve production efficiency in high-sulfur gas wells.

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Lianjin Zhang www.mdpi.com