Processes, Vol. 14, Pages 512: Utah FORGE: A Decade of Innovation—Comprehensive Review of Field-Scale Advances (Part 1)

Processes doi: 10.3390/pr14030512

Authors:
Amr Ramadan
Mohamed A. Gabry
Mohamed Y. Soliman
John McLennan

Enhanced Geothermal Systems (EGS) extend geothermal energy beyond conventional hydrothermal resources but face challenges in creating sustainable heat exchangers in low-permeability formations. This review synthesizes achievements from the Utah Frontier Observatory for Research in Geothermal Energy (FORGE), a field laboratory advancing EGS readiness in 175–230 °C granitic basement. From 2017 to 2025, drilling, multi-stage hydraulic stimulation, and monitoring established feasibility and operating parameters for engineered reservoirs. Hydraulic connectivity was created between highly deviated wells with ~300 ft vertical separation via hydraulic and natural fracture networks, validated by sustained circulation tests achieving 10 bpm injection at 2–3 km depth. Advanced monitoring (DAS, DTS, and microseismic arrays) delivered fracture propagation diagnostics with ~1 m spatial resolution and temporal sampling up to 10 kHz. A data infrastructure of 300+ datasets (>133 TB) supports reproducible ML. Geomechanical analyses showed minimum horizontal stress gradients of 0.74–0.78 psi/ft and N–S to NNE–SSW fractures aligned with maximum horizontal stress. Near-wellbore tortuosity, driving treating pressures to 10,000 psi, underscores completion design optimization, improved proppant transport in high-temperature conditions, and coupled thermos-hydro-mechanical models for long-term prediction, supported by AI platforms including an offline Small Language Model trained on Utah FORGE datasets.

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Amr Ramadan www.mdpi.com