Sensors, Vol. 25, Pages 5656: Design and Implementation of a Cascade Control System for a Variable Air Volume in Operating Rooms Based on Pressure and Temperature Feedback

Sensors doi: 10.3390/s25185656

Authors:
Abdulmohaymin Bassim Qassim
Shaimaa Mudhafar Hashim
Wajdi Sadik Aboud

This research presents the design and implementation of a cascade Proportional–Integral (PI) controller tailored for a Variable Air Volume (VAV) system that was specially created and executed particularly for hospital operating rooms. The main goal of this work is to make sure that the temperature and positive pressure stay within the limits set by ASHRAE Standard 170-2017. This is necessary for patient safety, surgical accuracy, and system reliability. The proposed cascade design uses dual-loop PI controllers: one loop controls the temperature based on user-defined setpoints by local control touch screen, and the other loop accurately modulates the differential pressure to keep the pressure of the environment sterile (positive pressure). The system works perfectly with Building Automation System (BAS) parts from Automated Logic Corporation (ALC) brand, like Direct Digital Controllers (DDC) and Web-CTRL software with Variable Frequency Drives (VFDs), advanced sensors, and actuators that give real-time feedback, precise control, and energy efficiency. The system’s exceptional responsiveness, extraordinary stability, and resilient flexibility were proven through empirical validation at the Korean Iraqi Critical Care Hospital in Baghdad under a variety of operating circumstances. Even during rapid load changes and door openings, the control system successfully maintained the temperature between 18 and 22°C and the differential pressure between 3 and 15 Pascals. Four performance scenarios, such as normal (pressure and temperature), high-temperature, high-pressure, and low-pressure cases, were tested. The results showed that the cascade PI control strategy is a reliable solution for critical care settings because it achieves precise environmental control, improves energy efficiency, and ensures compliance with strict healthcare facility standards.

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Abdulmohaymin Bassim Qassim www.mdpi.com