Sensors, Vol. 25, Pages 6314: DEIM-SFA: A Multi-Module Enhanced Model for Accurate Detection of Weld Surface Defects

Sensors doi: 10.3390/s25206314

Authors:
Yan Sun
Yingjie Xie
Ran Peng
Yifan Zhang
Wei Chen
Yan Guo

High-precision automated detection of metal welding defects is critical to ensuring structural safety and reliability in modern manufacturing. However, existing methods often struggle with insufficient fine-grained feature retention, low efficiency in multi-scale information fusion, and vulnerability to complex background interference, resulting in low detection accuracy. This work addresses the limitations by introducing the DEIM-SFA, a novel detection framework designed for automated visual inspection in industrial machine vision sensors. The model introduces a novel structure-aware dynamic convolution (SPD-Conv), effectively focusing on the fine-grained structure of defects while suppressing background noise interference; an innovative multi-scale dynamic fusion pyramid (FTPN) architecture is designed to achieve efficient and adaptive aggregation of feature information from different receptive fields, ensuring consistent detection of multi-scale targets; combined with a lightweight and efficient multi-scale attention module (EMA), this further enhances the model’s ability to locate salient regions in complex scenarios. The network is evaluated on a self-built welding defect dataset. Experimental results show that DEIM-SFA achieves a 3.9% improvement in mAP50 compared to the baseline model, mAP75 by 4.3%, mAP50–95 by 3.7%, and Recall by 1.4%. The model exhibits consistently significant superiority in detection accuracy across targets of various sizes, while maintaining well-balanced model complexity and inference efficiency, comprehensively surpassing existing state-of-the-art (SOTA) methods.

Source link

Yan Sun www.mdpi.com